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              what is ISO 20653 IP Code Testing?

              2025-08-01

              ISO 20653 is a standard that specifies the degrees of protection provided by enclosures against the intrusion of solid objects (including dust) and water. It defines the IP (Ingress Protection) code, which consists of two digits. The first digit represents the level of protection against solid objects, and the second digit represents the level of protection against water.

              IP code testing according to ISO 20653 involves subjecting the enclosure to various tests to assess its resistance to dust and water ingress. These tests include:

              Dust Testing: The enclosure is exposed to fine dust particles to determine its ability to prevent dust penetration. Different levels of dust concentration are used based on the intended application.

              Water Testing: The enclosure is subjected to various water flow rates and pressures to evaluate its resistance against water ingress. This includes tests for dripping water, spraying water, and immersion in water.

              The results of these tests determine the IP code rating for the enclosure, indicating its level of protection against both solid objects and water. ISO 20653 IP code testing ensures that products meet specific requirements for different environments, such as outdoor or industrial settings, where protection against dust and water is crucial.

              The remainder of this page outlines the different tests parameters located in the ISO 20653 standard:

              Overview of All IP Code Elements and Meaning

              Element

              IP

              Meaning of the protection of electrical equipment

              Meaning of the protection of persons

              First Code of Element


              Against foreign objects (including dust):

              Against Access:

              0

              Not protected

              Not protected

              1

              With diameter > 50 mm

              With back of hand

              2

              With diameter >12,5 mm

              With finger

              3

              With diameter > 2,5 mm

              With tool

              4

              With diameter > 1,0 mm

              With wire

              5K

              Dust protected

              With wire

              6K

              Dust tight

              With wire

              Second Code Element


              Against water:

              Not applicable

              0

              Not protected

              1

              Vertical water drips

              2

              Water drips (15 degrees inclination)

              3

              Water spray

              4

              Splash water

              4K

              Splash water with increased pressure

              5

              High-velocity water

              6

              Strong high-velocity water

              6K

              Strong high-velocity water with increased pressure

              7

              Temporary immersion

              8

              Continuous submersion

              9K

              High pressure/steam-jet cleaning

              Additional Letter (optional)


              Not applicable

              Against access (unless described by first letter)

              A

              With back of hand

              B

              With finger

              C

              With tool

              D

              With wire

              Supplementary Letter (optional)

              M

              Movement of moveable parts during water test

              Not applicable

              S

              Standstill of moveable parts during water test


              Degrees of Protection Against Foreign Objects

              First code element

              Degree of protection

              Brief description

              Requirements

              0

              Not protected

              None

              1

              Foreign objects diameter ≥ 50 mm

              Test probe with diameter 50 mm shall not penetrate completely

              2

              Foreign objects diameter ≥ 12,5 mm

              Test probe with diameter 12,5 mm shall not penetrate completely

              3

              Foreign objects diameter ≥ 2,5 mm

              Test probe with diameter 2,5 mm shall not penetrate completely

              4

              Foreign objects diameter ≥ 1,0 mm

              Test probe with diameter 1,0 mm shall not penetrate completely

              5K

              Dust

              Dust shall only penetrate in quantities which do not impair performance and safety.

              6K

              Dust

              Dust shall not penetrate

              NOTE “Shall not penetrate completely” indicates that the full diameter shall not pass through an opening of the enclosure.


              Degrees of Protection Against Access

              First code element

              Additional letter

              Degree of protection

              Brief description

              Requirements

              0

              Not protected

              None

              1

              A

              Back of hand (no protection against intentional contact)

              Test probe with diameter 50 mm shall not penetrate completely and maintain sufficient distance from hazardous parts.

              2

              B

              Finger

              Jointed test finger with diameter 12 mm may penetrate completely, but shall maintain a sufficient distance from hazardous parts.

              3

              C

              Tool

              Test probe with diameter 2,5 mm, 100 mm long, may penetrate completely, but shall maintain a sufficient distance from hazardous parts.

              4

              D

              Wire

              Test probe with diameter 1,0 mm, 100 mm long, may penetrate completely, but shall maintain a sufficient distance

              5K

              D

              Wire

              6K

              D

              Wire

              NOTE “Shall not penetrate completely” indicates that the full diameter shall not pass through an opening of the enclosure.


              Degrees of protection against water

              Second code element

              Degree of protection

              Brief description

              Requirements

              0

              Not protected

              None

              1

              Water drips vertically

              Vertical drips shall not have any harmful effects or impair performance.

              2

              Water drips with enclosure inclined by 15°

              Vertical drips shall not have any harmful effects or impair performance when the enclosure is tilted at any angle up to 15° on either side of the vertical.

              3

              Water spray

              Water spray at an angle up to 60° on either side of the vertical shall have no harmful effects or impair performance.

              4

              Splash water

              Water which splashes against the enclosure from any direction shall not have any harmful effects or impair performance.

              4K

              Splash water with increased pressure

              Water which splashes against the enclosure from any direction with increased pressure shall not have any harmful effects or impair performance.

              5

              High-velocity water

              Water which is directed against the enclosure from any direction as a jet shall not have any harmful effects or impair performance.

              6

              Strong high-velocity water

              Water which is directed against the enclosure from any direction as a strong jet shall not have any harmful effects or impair performance.

              6K

              Strong high-velocity water with increased pressure

              Water which is directed against the enclosure from any direction as a strong jet with increased pressure shall not have any harmful effects or impair performance.

              7

              Temporary immersion in water

              Water shall not penetrate in a quantity causing harmful effects or impair performance if the enclosure is immersed in water temporarily under specified pressure and time conditions.

              8

              Continuous immersion in water

              Water shall not penetrate in a quantity causing harmful effects if the enclosure is continuously immersed in water under conditions which shall be agreed between supplier and car manufacturer, but which are more severe than code 7.

              9K

              Water during high-pressure/steam-jet cleaning

              Water which is directed against the enclosure from any direction shall not have any harmful effects or impair performance.

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